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2009 Kawasaki KX250F and KX450F Preview

This is a discussion on 2009 Kawasaki KX250F and KX450F Preview within the General Motocycle Discussions forum part of the Cars & Bikes category; Kawasaki engineers have decided to give the KX450F and KX250F motocross bikes an overhaul for 2009. Though both bikes received ...



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Old 07-09-2008, 05:46 AM   #1
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2009 Kawasaki KX250F and KX450F Preview

Kawasaki engineers have decided to give the KX450F and KX250F motocross bikes an overhaul for 2009. Though both bikes received extensive makeovers, the biggest change is that electronic fuel injection is now standard on the 450F. This is the first major update for both bikes since 2006 when the 450F was introduced and the 250F was outfitted with an aluminum frame.
KX450F
Kawasaki has basically created an entirely new KX450F for 2009. Included in the many updates is the new fuel-injected engine, chassis, bodywork and durability enhancements. According to Kawasaki, this bike is sleeker, faster and more high-tech than ever.
Key for the KX450F is the upgrade to electronic fuel injection (EFI), which eliminates the need to adjust engine settings to suit track and climate conditions. Kawasaki says the EFI offers stable fuel-metering even in a variety of tough motocross conditions.

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Old 07-09-2008, 05:46 AM   #2
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KX250F
For 2009 the KX250F has been reinvented with a slimmer look and is designed to offer lighter handling, updated ergonomics and a host of changes that Kawasaki says will enhance engine performance and improve durability.
The cylinder head features a new intake port design that is better sealed and holds new stronger titanium valves. New factory-level crankshaft balance and a tapered titanium exhaust pipe claims to help create a smoother power delivery from the 249cc, liquid-cooled, four-stroke engine.

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Old 07-09-2008, 05:47 AM   #3
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A revised crank web should also help with balance while reducing engine vibration and improving low rpm throttle response. Cooling capacity in the engine was increased with a new water jacket routing and larger radiators with new louvers. The new louvers are now smaller with a shallower angle to flow more air and now feature four blades instead of three.
To reduce weight engine oil volume was lowered to 1.3L and a KX450F-type crankcase oil filter was added to maintain reliability. Kawasaki says transmission durability was boosted with a bigger interval between the gear shafts, which allows for the use of stronger gears.

Kawasaki reduced the fork off-set by 1mm, enlarged the wraparound tube guards and reshaped and stiffened the upper triple clamp.

The green plastic shrouds and have a longer lasting finish and few graphics to wear off.

Kawasaki switched to a new ratchet-drive shift mechanism and integrated the clutch cable into the crankcase to improve shifting and clutch lever feel. Lever ratios, spring rates and shaft locations were also revised.
The slimmer feel of the 2009 KX250F is partially due to its new aluminum perimeter frame and sub-frame. This new frame uses fewer parts and gussets and is 2.2 lbs lighter than the 2008 model. The main frame spars were reshaped and provide a 6mm narrower overall profile at the rider’s knees. A new manufacturing process and down-tube design shed weight and work with relocated engine mounts to improve rigidity balance.
A new aluminum swingarm works in conjunction with the frame revisions and pivots from a higher position on the frame for a claimed improvement in traction. It is a now a lighter, more tapered design with a ‘D’ profile and new cross bracket. Mounting the suspension arm of the Uni-Trak rear suspension system below the swingarm resulted in a longer rear suspension stroke and more precise tuning.
A new rear Showa shock with a large 50mm piston diameter, which features a Kashima Coat on the shock internals, has damping characteristics that Kawasaki says offers better response and improved bottoming performance.
Included in the Showa fork upgrades is a Lites-class first: titanium-coated slider tubes. This dark navy blue coating decreases stiction and provides a super-hard surface to help prevent scratches and damage to the tubes. Also, the inner surface of the outer fork tubes has a friction-reducing Kashima Coat treatment.

To optimize rigidity balance Kawasaki reshaped and stiffened the upper triple clamp and reshaped and decreased the rigidity of the outer fork tubes. Other fork enhancements include a 1mm reduction in fork off-set, revised suspension settings and enlarged wraparound tube guards.
A larger, resin skid plate and narrower, longer lasting chain-guide offer greater protection without adding extra weight. The one-piece, dual injected, two-tone black and green plastic shrouds and side number plates have a longer lasting finish and few graphics to wear off.
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